We get asked this ten times a week, usually by someone who has been searching for three days and is more confused than when they started. There are beat-up trucks on Craigslist for $30,000 and builders quoting a quarter of a million. Both are real. Neither tells you what your truck will cost.
Here is the honest starting point. Our food trucks start at $55,000. Our trailers start at $40,000. That is a complete, working, inspection-ready build, not a stripped shell you finish yourself.
Planning your food truck build? See what a fully-equipped, inspection-ready truck actually costs with our free build & cost calculator.
Above that, the number moves a lot, and it moves for reasons you control. This page explains what those reasons are, so you can walk into any quote conversation knowing what you are actually paying for.
What actually moves the price
1. The vehicle underneath it
This is the single biggest swing, and it happens before we fit anything. A sound used step van and a new chassis are different worlds of money. Plenty of our best builds started as a used van that had a good engine and an honest body.
You do not need to find that vehicle yourself. We source it. We look at the mileage, the engine hours, the undercarriage and the rust, and we walk away from the ones that will cost you later. Most people come to us worried they have to buy a truck first. You do not.
2. How much cooking you are really doing
A coffee trailer and a full fry-and-grill line are not the same build. One griddle or two. One fryer or two. A steam table. A pizza oven. We fitted a wood-fired oven for a customer in the Vail area that weighed nearly a ton on its own, and the whole build had to be planned around it, including tearing out the generator box to make room.
Write your menu first. The equipment list falls out of the menu, and the price falls out of the equipment list. People who start with a budget and work backwards usually end up with a truck that cannot cook what they want to sell.
3. Whether you need a hood and fire suppression
This is the step that surprises people most. The moment you have open flame or grease-laden vapour, you need a hood, ductwork and a fire suppression system, plus the extinguishers to go with it. It is not optional and it is not cheap, and it is the single most common reason a cheap quote turns out not to be a real quote.
4. Year-round or seasonal
If you are trading spring through autumn, you can skip a lot. If you want to work Colorado winters, you need insulation, heat, and plumbing that will not freeze on you in a car park in February. That is real money, and it is money well spent if you actually intend to work in January.
5. Propane or all-electric
All-electric costs more to build. No generator, no propane, no tanks to refill, and you can trade indoors and at events with noise limits. Propane is the cheaper build and the heat does not care about your power supply. Both pass inspection. Neither one is wrong, it depends on where you plan to park.
What is actually in one of our builds
Rather than describe a truck in the abstract, here is the real equipment list from a 16ft wood-fired pizza trailer we delivered to the Vail area. This is what “a complete build” means when we say it.
- Stainless steel cooking wall, FRP everywhere else
- Aluminium diamond plate floor
- LED lighting throughout and on the outside
- 40lb fryer
- 24 inch LP griddle
- 48 inch refrigerated pizza prep table
- Two full-size standup refrigerators
- Fire suppression, plus Class K and A/B/C extinguishers
- 5ft service window with awning door, self-closing doors and bug screen
- Hand wash sink
- Three compartment sink
- 8 gallon water heater
- 30 gallon fresh water tank mounted underneath, easy to fill
- 40 gallon grey water tank mounted underneath
We build from 10ft trailers up to 32ft, and we have converted school buses, shuttle buses and delivery vans. The list above changes with the menu, but the standard of finish does not.
Two Colorado costs that out-of-state builders miss
Generators lose power at altitude
An engine makes less power in thinner air. A generator sized correctly at sea level can come up short in Denver or Colorado Springs, and you find out during a dinner rush when the fryer, the griddle and the air conditioning all pull at once and the lights dim.
We size generators above what the equipment list calls for, on purpose, because of where you are going to run the truck. A builder in Texas or Florida has no reason to think about this, and their quote will look cheaper because of it.
The sun here is harder on a wrap
Higher altitude means stronger UV. A standard vinyl wrap that would be fine in the Midwest fades faster here. We use UV-rated wrap material and powder-coat exposed metal, which costs a little more and means your truck does not look tired after one summer.
What has to be there to pass inspection
This is where cheap builds get expensive. Health departments differ in the detail, but the build requirements are consistent across the states we deliver to, and the build is what passes or fails.
- A hand wash sink that is its own fixture, separate from the three compartment warewashing sink
- An onboard water heater delivering water above 100 degrees for handwashing and warewashing
- A fresh water inlet no larger than three quarters of an inch, filled only with food-grade hoses
- Refrigeration holding at or below 41 degrees, with thermometers, sanitiser and test strips
- NSF cleanable surfaces throughout
- A licensed commissary as your base, with an employee toilet, handwash sink, warewashing sink and servicing area. A home kitchen does not qualify
We have been building since 2007 and we have never had a truck fail an inspection. That is not luck. It is building to the code the first time instead of hoping the inspector is having a good day.
Why the cheapest quote is rarely the cheapest truck
When a quote comes in well under everyone else, it is usually missing something. The hood and suppression. A generator sized for altitude. Insulation. Proper tanks. A water heater that holds temperature. You do not save that money, you just pay it later, and you pay more because retrofitting a finished truck costs more than building it right.
Before you sign with anyone, ask what is included, ask who sources the vehicle, ask whether they build to your county’s code, and ask what happens if it fails inspection.
Getting a real number for your build
A range on a web page cannot price your truck, because your truck depends on your menu. What we can do is give you a real figure quickly.
Use our online planner to lay out your truck in a couple of minutes, no signup, and we will come back with a quote. Or call us on 719-722-2537 and talk it through. We are in Woodland Park, we build everything in-house, and most builds take about six weeks.
Trucks from $55,000. Trailers from $40,000. We source the truck, you pick the kitchen.
Still Deciding How to Buy?
If you are weighing your options before committing, these two guides walk through the trade offs with real numbers:
- Used food truck vs new build, including what used trucks actually list for in 2026 and the costs that do not show up in the asking price.
- Buy a stock truck or build custom, and how your menu decides the layout, the generator and the code work.
Zion Foodtrucks builds custom food trucks, trailers, and concession trailers from our shop in Monument, Colorado and delivers them ready to pass inspection across the Mountain West. Owner Jacob Varghese and our team work with first-time owners every day, sourcing the vehicle and handling the full build so you do not have to. Questions about permits or your build? Call or text Jacob at 719-722-2537 or see our custom build services.
Free Food Truck Permit & Inspection Checklist
We put together a printable checklist covering every permit and inspection a mobile food business typically needs. Tell us where to send it and it is yours.
Next steps: free build & cost calculator · 2026 food truck cost guide · food truck financing
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